ATC Saw CNC Router with Loading Unloading Table

What is ATC Saw CNC Router with Loading Unloading Table?

ATC Saw CNC Router with Loading Unloading Table is a machining equipment that integrates loading and unloading, cutting, engraving and slotting functions, which is mainly used for processing wood, plastics, composite materials, and some light metal materials. This kind of equipment is widely used in furniture manufacturing, cabinet processing, building decoration and other industries with its high efficiency, flexibility and reliability, which is a sharp tool in modern production. Below is an overview of the main components and functions of this product.

Main Components and Functions

Automatic Tool Changer (ATC) System

Function:

• ATC system supports the machine to switch between different tools fully automatically without manual intervention.

Advantage:

• • Processing Flexibility: Multiple processes can be accomplished in a single pass, such as cutting with a saw blade, drilling with a drill, and grooving or trimming with a milling cutter.
  • Increased efficiency: The tool change process is fully automated, reducing downtime caused by manual tool changes and significantly increasing productivity.

Applicable scenarios: The machine is suitable for complex multi-step processing, such as engraving, slotting and precise sawing in one go.

Sawing Function

Function Description:

• Equipped with high-performance saw blades, it is suitable for straight-line cutting and high-precision processing of large plates.

Application Scenario:

• • Perform furniture plate cutting, such as cabinet door panels, closet back panels, etc.
  • Perform cutting of decorative materials in the construction industry.
  • Because the machine has an automatic loading and unloading device, batch production is possible.

CNC System

Core Role:

• The CNC system is the “brain” of the entire machine, responsible for controlling the movement of the cutting head in the X, Y and Z axes as well as the machining accuracy.

Features:

• • High-precision programs: Supports the creation and operation of complex machining sequences suitable for highly repetitive jobs.
  • Stability and consistency: Reduces human error and ensures consistent, top-quality items.

Advantages:

• • Provides a visual programming interface with intuitive and simple operation.
  • It can be interfaced with mainstream design software in the market (e.g. CAD/CAM system) to directly import machining programs, further shortening the time from design to production.

Loading and Unloading Table

Usage:

• To make the entire machining process smoother and much more efficient with an automated material handling system.

Main Features:

• • Loading table: Automatically transports raw materials (e.g., large-size plates) to the work area, reducing manual operations.
  • Unloading table: automatically moves the finished processed products out of the work area for subsequent sorting or transfer.

Advantage:

• • Significantly reduce the labor intensity of workers and improve the safety of the workshop.
  • Realize continuous operation, reduce non-productive time, and improve the overall utilization of equipment.

Workbench

Function:

• Provides a stable, flat machining surface to ensure that the material remains stationary during cutting and machining.

Special design:

• • Equipped with a vacuum adsorption function, which strongly adsorbs the product on the worktable, properly stops changing and increases processing accuracy.
  • Suitable for fixing materials of different sizes and shapes, combining versatility and efficiency.

Cutting Head

Configuration:

• The cutting head can carry a variety of tools (such as saw blades, drills, milling cutters, etc.) and is precisely controlled by the CNC system.

Operation ability:

• • Straight line cutting: suitable for precise cutting of large plates.
  • Drilling: for rapid drilling of multiple hole diameters.
  • Engraving: Support engraving processing of complex patterns or logos.
  • Grooving and trimming: to meet the needs of high-precision edge processing.

Dust Removal System

Function Description:

• The equipment comes with a high-efficiency dust removal system, through the dust collection pipe or dust collector, timely remove the wood chips, dust and debris generated during the processing.

Advantage:

• • Improvement of working environment: Keep the equipment and the surrounding environment clean.
  • Extends tool life: Prevents damage or breakdown of equipment due to dirt buildup.
  • Improved safety: Reduces the potential health hazards to operators from large fragments and meets environmental requirements on the shop floor.

Safety Protection Device

Configuration:

• There are guardrails and infrared safety detection devices around the working area to ensure safe operation.

Features:

• • Automatic stop function: when a safety threat is found, the system can quit operation quickly to stop mishaps.
  • It complies with national and sector security criteria and protects the safety and security of the devices and operators.

Application of ATC Saw CNC Router with Loading Unloading Table

This ATC saw CNC maker with automated loading and dumping table is an essential device for sectors that require high performance, precision and versatility in material processing. Its automation features make it ideal for a variety of industries and applications, which include:

1. Furniture Manufacturing

• Panel processing: for cutting and shaping wood, MDF or plywood panels for furniture such as cabinets, tables, chairs and closets.
• Customized design: capable of producing complex furniture designs and carvings with high precision and repeatability.
• Automation: Increased productivity in mass production through automated material handling.

2. Interior Design and Decoration

• Wall panels: cut decorative panels for walls, ceilings and partitions with precise patterns and designs.
• Customized components: Ideal for making customized architectural details such as decorative lines, trims and carvings.
• Acrylic and plastic panels: processing non-wood materials such as acrylic panels for modern and artistic interiors.

3. Signage and Advertising

• Signage: cutting letters, logos and shapes from materials such as acrylic, MDF, PVC and aluminum for signage production.
• 3D signage: production of raised or engraved signs with extreme accuracy for retail stores, outdoor advertising and exhibitions.
• Mass production: automatic tool change system allows seamless switching between engraving, cutting and finishing tools.

4. Cabinet and Kitchen Industry

• Custom cabinetry: Produces cabinets with doors, shelves and panels with precisely cut components.
• High productivity: loading and unloading tables speed up material handling for efficient production of modular kitchens and storage systems.

5. Marine and Automotive Manufacturing

• Non-metallic parts: Reducing composite materials such as fiberglass, plastic or wood for automotive interiors, marine interiors and tool panels.
• Precision cutting: Suitable for creating the curved or intricate shapes required in these markets.

6. Packaging Industry

• Mold board: cuts mold board for packaging to form shapes and patterns on paper, cardboard and corrugated board.
• Customized Packaging: supports custom cutting of foam, plastic and other materials for protective packaging solutions.

7. Woodworking Industry

• Custom woodworking: creating intricate designs for doors, windows, frames and decorative woodwork.
• Mold Making: Produces molds for casting and laminating for the woodworking industry.

8. Construction Industry

• Panels and cladding: cuts composite panels for exterior cladding, ceilings and decorative facades.
• Insulation panels: Handles the cutting of foam boards and other insulation materials.

9. Plastic and Composite Processing

• Acrylic and PVC products: cutting and molding of plastic sheets used for displays, partitions and industrial components.
• Composite panels: processing of materials used in different industries, such as aluminum composite panels (ACP).

10. Educational Institutions and Creative Spaces

• Prototyping: research, design and prototyping for project models or components.
• Training and skills development: for students and professionals to gain hands-on experience in CNC machining.

Application Advantages:

• Automatic Tool Change (ATC): Switch between cutting, probing and marking devices without manual intervention, increasing speed and flexibility.
• Loading and unloading table: Reduces downtime with automated material handling suitable for automation.
• Accuracy and repeatability: Ensures high-quality cutting of intricate styles or complex parts.
• Versatility: Supports a wide range of materials including wood, plastics, composites and more.

Technical Parameters

Packaging & Shipping Information

External Packaging: The ATC Saw CNC Router with Loading Unloading Table is packaged in a simple ocean export plywood cage to ensure longevity and safety during shipping. The external product packaging is created to withstand long distance transportation and harsh conditions, shielding the Maker from external damage.

Internal Packaging: The interior of the equipment is securely packaged using elastic and plastic film. This film provides additional protection against scratches, dirt accumulation, and minor bumps during transportation.

Delivery Time: ATC Saw CNC Router with Loading and Unloading Table can be delivered within 5-7 working days after payment confirmation (for non-customized designs).

Pre-delivery Inspection

• Each unit is adjusted and tested for two days prior to delivery to ensure that it remains in optimum working condition.
• Quality control consists of confirming all elements, ensuring smooth operation and verifying safety requirements.

Documentation & Support Materials

Documentation and support materials are delivered with the following support materials included:

• Pre-installed English software for easy operation and support for multiple language options.
• User manual and detailed installation and training videos stored on a USB device for easy setup and operation of the machine.

Additional Spare Parts

• Kits are supplied with basic spare parts, typically including electrical components, limit switches and other small accessories. This ensures that any minor repairs or replacements are carried out in a timely manner.

The product packaging and transportation process is thoroughly made to guarantee that ATC CNC Sawing Equipment with Loading and Dumping Terminals arrives to the customer in excellent condition, ready for immediate setup and use.

After Sales Service for ATC Sawing CNC Router (with Loading and Unloading Table)

At TechPro, we pride ourselves on providing comprehensive after-sales service for our ATC Saw CNC Router (with Loading and Unloading Table ) to ensure that your machine runs smoothly and efficiently throughout its lifecycle. Below is a list of our excellent after-sales services:

1. Warranty Service

• Parts Warranty: ATC Saw CNC Router comes with a 2-year parts warranty from the date of delivery.
• Free Repair:3 years free repair service due to manufacturing defects or operational problems.
• Lifetime Technical Support: We provide lifetime technical support including troubleshooting, upgrades and machine optimization.

2. Spare Parts and Maintenance

• Spare parts availability: We have sufficient spare parts in stock for quick replacement and repair to ensure minimum downtime.
• Repair service: Our professional technicians provide on-site and remote repair service to solve problems in time.

3. Round-the-clock Technical Support

• Global Support Team: With 10 overseas technicians and 5 dedicated online engineers, we provide 24/7 support through the following methods:
  • Email
  • Skype
  • WhatsApp
  • TeamViewer
• Our team is ready to guide you through installation, troubleshooting and operation.

4.Training Services

• Factory Training: We offer 2-4 days of free training to help you and your team learn how to effectively use the ATC Saw CNC Router.The training includes:
  • Machine operation and programming.
  • Maintenance practices.
  • Tool changeover and troubleshooting.
• Remote Training: If you are unable to visit our factory, our engineers will guide you through the machine setup and training via an online platform.

5. Machine Testing and Pre-shipment Warranty

• Full testing: Before shipment, the ATC Saw CNC Router is subjected to 48 hours of rigorous testing to ensure that it meets our standards for accuracy and performance.
• Video Demonstration: We provide a detailed video of the machine in operation, allowing you to verify its functionality prior to shipment.
• Customs Documentation: We provide all necessary documentation including FDA, CE, ISO9001, SGS certificates to ensure smooth customs clearance.

6. On-site Assistance

• Installation and Setup: Once the equipment arrives at its destination, our engineers will provide remote or on-site assistance to ensure that the equipment is properly installed and set up.
• Software Program Support: We will certainly guide you to set up the CNC software application and give training on the operation and administration software application.

7. Maintenance Support

• Preventive maintenance tips: Our team gives detailed guidelines and routine upkeep programs to guarantee that your maker stays in leading condition.
• Extra parts recommendations: We recommend that you stock up on necessary replacement parts to prevent production downtime when your equipment breaks down.

8. Ongoing Support

• Operational consulting: We help you troubleshoot equipment operational issues to achieve maximum productivity.
• Process Optimization: Our engineers help you optimize your cutting path and workflow to improve efficiency.
• Upgrade service: As technology evolves, we offer upgrade and retrofit solutions to keep your ATC Sawing CNC Milling Machine competitive.

With our extensive after-sales service, we ensure that your ATC Saw CNC Router with Loading Unloading Table can perform at its best while minimizing downtime. Your satisfaction and productivity are our top priority. Please feel free to contact our team – you can count on TechPro for lifetime support!