5×10 CNC Router Machine with Automatic Tool Changer

The 5×10 CNC Router Machine with automatic nesting software: also named as customized furniture CNC router, 60″ x 120″ CNC router machine, 1530 CNC router machine, Automatic feeding cnc router, Automatic loading and unloading furniture cnc router, Wooden furniture production line cnc machine, Auto nesting cnc router. With edge banding machine, laminating machine, push table saw called plate furniture production line.

Features & Benefits

Features

Work Area: This 5×10 automatic router is equipped with a 1500x3000x300mm table to handle large projects.

High Accuracy: Positioning accuracy of 0.03/300mm and repositioning accuracy of 0.03mm.

Sturdy Structure: The whole machine is made of welded frame, which is stable and durable.

Advanced Motion System: Hiwin linear guideways and TBI ball screws for smooth operation.

High Speed Performance: Maximum moving speed is 50000mm/min, general working speed is 30000mm/min.

Powerful Spindle: 9KW air-cooled ATC spindle with speed up to 24000RPM.

Automatic Tool Changer: fast tool change, improve efficiency.

Servo Motor: Leadshine 1500W motor for precise control.

Versatile Table Surface: Vacuum and T-slot combination for flexible workpiece clamping.

User-friendly Control: LNC CNC controller supports G-code.

Software Compatibility: Works with Type3, Ucancam and optional ArtCAM software.

Environmental Compatibility: Operating temperature range of 0 – 45°C and humidity range of 30% – 75%.

Benefits

Increased Productivity: ATC automatic tool changer reduces downtime.

Versatility: Suitable for machining a wide range of materials.

Cost-effective: Reduces material waste and rework.

Ease of Use: User-friendly interface and multi-software compatibility.

Reliability: Durable construction ensures long-term performance.

Precision: Ideal for fine and high quality machining.

The TPM1530E CNC milling machine is a versatile and efficient solution for industrial manufacturing, featuring high precision, speed and ease of use.

Parameters

Applications of 5×10 CNC Router Machine

The 5×10 CNC Router Machine with Automatic Tool Changer (ATC) is mainly used in the following areas:

Woodworking and Furniture Manufacturing: Efficient processing of complex wooden parts and customized furniture.

Mold Manufacturing: Precision engraving of mold details for a wide range of materials.

Advertising and sign making: cutting and engraving of a wide range of materials to produce three-dimensional advertising displays.

Automotive & Aerospace: Machining lightweight composite materials and precision components.

Art & Sculpture: Create complex sculptures and works of art.

Electronics and Precision Engineering: processing precision electronic components and mechanical parts.

Education and Research: Supporting teaching and interdisciplinary research in higher education institutions.

ATC features enhance machining efficiency and flexibility for multi-material and complex machining tasks.

Machinable Materials

1. Wood: including hardwood, softwood, plywood, MDF (medium density fiberboard), particle board, etc.
2. Plastics: such as ABS, acrylic (plexiglass), PVC, polycarbonate, etc.
3. Composite materials: such as carbon fiber reinforced plastic, glass fiber reinforced plastic, etc.
4. Aluminum and aluminum alloys: suitable for light metal processing.
5. Copper and copper alloys: such as brass, bronze, etc.
6. Steel: including stainless steel, carbon steel, etc.
7. Stone materials: such as marble and granite (requires the use of appropriate tools and settings).
8. Foam materials: such as polystyrene foam (EPS) and polyurethane foam.
9. Rubber: suitable for fine cutting and engraving.
10. Acrylic: used to make display stands, signs, etc.

5×10 CNC Router Machine Images

Linear Tool Changer VS Disc Tool Changer

When choosing a tool changer for your 5×10 CNC router machine, there are two types of changers to choose from, the Linear Tool Changer and the Turret Tool Changer, which you will need to select based on the size of your production and your budget. The following is an analysis of the advantages and disadvantages of both:

Linear Tool Changer

Technical Characteristics:

• Structural design: The Linear Tool Changer is usually mounted on the side or top of the machine tool and is driven by linear guides and servo motors for linear movement and change of tools.
• Tool storage: It can hold a large number of tools, which are usually managed through a Tool Magazine, which can be designed as a ring, chain or linear arrangement.
• Replacement mechanism: During the tool change process, the robotic arm or tool changer arm grabs the required tool from the Tool Magazine and moves it to the spindle position for replacement.

Production Efficiency:

• Flexibility: The ability to handle many different types and sizes of tools makes it suitable for complex multi-process machining.
• Changeover time: relatively long due to the linear movement involved, but can be reduced by optimizing the tool magazine layout and changeover strategy.

Cost & Maintenance:

• Cost-effectiveness: the cost of linear tool changers is typically low, making them suitable for small businesses or individual hobbyists with limited budgets.
• Maintenance: Relatively simple construction, maintenance and troubleshooting is straightforward.

Disc Tool Changer

Technical Features:

• Structural design: The disk tool changer is usually mounted near the spindle of the machine and stores and changes tools by means of a rotating disk (Turret).
• Tool storage: The tools are mounted directly on the rotating disk, usually in limited quantities, typically between 8 and 12.
• Change mechanism: During tool change, the Turret rotates rapidly to the desired tool position, directly in line with the spindle.

Production Efficiency:

• Fast changeover: The design of the rotary disk allows for faster tool changeover and is suitable for high speed continuous machining.
• Compact design: small footprint, suitable for space-constrained machine layouts.

Cost & Maintenance:

• Cost: The cost of a disk type tool changer is usually higher, the component has a more complex rotating mechanism and a precise positioning system.
• Maintenance: Complex structure and requires regular maintenance to ensure the accuracy and reliability of the rotary disk.

How to Choose?

1. Machining complexity: If your machining tasks involve multiple tools and complex processes, a linear tool changer can offer greater flexibility.
2. Production cycle time: For projects that require high productivity and fast tool changes, a disc-type tool changer is a better choice.
3. Space constraints: If you have limited space in your machining workshop, you should choose a disc-type tool changer.
4. Budget constraints: Depending on your budget, a linear tool changer may be more affordable, but a disc-type tool changer will be more productive.

When making a choice, you should consider multiple factors such as machining requirements, machine tool design, productivity and cost budget to determine the most suitable type of tool changer.

5×10 CNC Router with Automatic Tool Changer (ATC) Maintenance & Care

Systematic and professional maintenance is required to ensure the efficient operation and long service life of the 5×10 CNC Router with Automatic Tool Changer (ATC). The following is a maintenance guide from a CNC router manufacturer (TechPro CNC) in China:

1. Daily Inspection and Cleaning

Lubrication system: Check the lubricant level daily to ensure that the spindle, guide rail and screw are well lubricated.

Cooling system: Check the coolant level and quality, replace if necessary, and make sure there is no leakage.

Check air pressure: Ensure that the air pressure in the machine is maintained at 6-8 Pa. Replace the air filter element regularly.

Cleaning of rails, screws, tables and fixtures: Clean the machine using a dust free cloth and a special cleaner.

2. Tool Maintenance and Management

Inspect and replace tools: Check tool wear regularly and replace tools that are worn out as soon as possible.

Tool calibration: To ensure accurate machining, calibrate the size and shape of your tools on a regular basis.

Tool storage: Ensure that your tools are kept dry and dust-free and wrapped in anti-rust paper or oil.

ATC system maintenance: Use special cleaners and lubricants, and check the tool magazine and shanks frequently to make sure they are free of debris and oil.

3. Software and Hardware Update

Software update: Regularly check and update the CNC control software to ensure compatibility and performance.

Hardware inspection: Regularly check the control panel, cables and connectors to ensure no looseness or damage.

4. Maintenance Prevention

Periodic replacement of wearing parts: Replace wearing parts such as belts, seals, bearings, etc. on a regular basis as recommended by the manufacturer.

Frequent calibration: To ensure machining accuracy, calibrate the machine regularly, both mechanically and electrically.

5. Training and Documentation

Ensure that operators have received proper training and are familiar with maintenance protocols.

Maintenance records: Use an electronic maintenance management system to keep thorough records of all maintenance activities, including dates, procedures, materials, and problems.

6. Environmental Management

Control temperature and humidity: Use air conditioning and humidifiers/dehumidifiers to maintain the work area between 20 and 25°C and 40 and 60% relative humidity.

Dust control strategies include installing air filtration systems or using dust covers and regularly cleaning air filters.

7. Expert Maintenance Services

Frequent professional maintenance: At least once a year, a professional maintenance service is provided, which includes a thorough inspection and service by trained technicians.

Troubleshooting and repair: A rapid response troubleshooting and repair mechanism is established to ensure prompt resolution of equipment failures.

By following these professional and simple maintenance procedures, the performance of the 5×10 CNC Router and its ATC can be greatly improved, its service life extended, and its accurate and efficient operation ensured.

Our TechPro Team: