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NB - Preparation
Equipment inspection
External inspection: Check whether the equipment is damaged and ensure that all parts of the equipment are intact.
Power connection: Confirm that the power connection is safe and reliable, and ensure that the voltage meets the equipment requirements.
Tool and material preparation
Fixtures and tools: Prepare fixtures, cutters and other tools to ensure their quality and applicability.
Material preparation: Prepare the raw materials to be processed and ensure that the material size and type meet the design requirements. - Installation and connection
Equipment installation
Placement and positioning: Place the CNC equipment on a stable workbench, ensure that it is level, and check it with a level.
Fix the equipment: If necessary, fix the equipment with bolts to prevent vibration during operation.
Connect to computer
Data connection: According to the equipment manual, connect the equipment to the computer or control system to ensure that the communication lines and interfaces are intact.
Software installation: Install the control software provided by the equipment manufacturer to ensure that the software is compatible with the equipment. - Software configuration
Equipment parameter setting
Initialization setting: Open the control software and perform equipment initialization settings, including selecting basic parameters such as equipment type, processing unit (metric or imperial), feed speed and cutting depth.
Coordinate system setting: Set the machine coordinate system (workpiece coordinate system) to ensure the correct position of the parts of the workpiece material.
Tool parameter setting
Tool type and size: Set the tool type, diameter, length and material in the software to ensure that the tool parameters are consistent with the actual tool.
Tool compensation: Set tool compensation according to the tool radius and tool type to ensure processing accuracy. - Zero position and reference point setting
Set the origin
Mechanical origin: Confirm the mechanical origin manually to ensure that the machine’s motion trajectory starts from this point.
Workpiece origin (zero point): Move the tool to the measurement position of the workpiece to be processed and set the zero point of the workpiece so that the software can recognize the workpiece position. - Hydraulic and pneumatic system settings (if applicable)
Hydraulic system inspection
Hydraulic oil: Check the hydraulic oil level and add the appropriate amount of oil to ensure that the system works properly.
Air pressure adjustment: Check and adjust the air pressure setting of the pneumatic components to ensure that the pneumatic clamping device is normal. - Test run
Test in non-cutting state
Dry run test: Perform an empty run test without contacting the workpiece to ensure that all axes move smoothly and listen for abnormal sounds.
Check the program: Check the processing program in the software to ensure that the program is consistent with the preset to avoid equipment damage due to program errors. - Perform the first processing
Select the material and clamp
Fix the workpiece: Install the material to be processed on the workbench and fix it with a clamp to ensure that the material is not easy to move.
Check the tool status: Confirm that the tool is in good condition and ensure that it is sharp and undamaged.
Start processing
Execute the processing program: Start the equipment and run the processing program, observe the cutting process, and ensure that no abnormalities occur.
Monitor the processing process: During the operation, monitor the cutting effect and the working status of each part of the equipment at any time. - Subsequent maintenance and records
Record the first setting
Record the log: Record the parameters set for the first time and the operating status of the equipment to provide a basis for subsequent optimization.
Regular maintenance: Develop a routine inspection and maintenance plan based on the frequency of use and workload to ensure that the equipment is in the best working condition.
Precautions
Follow safety regulations: During the setup process, be sure to follow the equipment’s safe operating procedures and wear appropriate personal protective equipment (such as goggles, gloves, etc.).
Check the manual: Always refer to the equipment’s user manual, paying special attention to any specific settings and safety warnings.
Consult technical support: If you encounter unclear settings or common problems, contact the equipment manufacturer or professional technicians for support in a timely manner.
Through the above steps, you can effectively complete the first-time setup of the CNC equipment and ensure that the equipment can perform processing operations safely and accurately.
